diecasting companies - Video

diecasting companies - News

New Green Program

Rangers launches all-out new Green Initiatives program
Read more

Die Casting Newsletter

Download Die Casting News


Come Join Us:
Rep Opportunities

Contact us today!


Die Casting White Papers

"Using Custom Aluminum Alloys To Expand Die Casting Applications"

"Collaborative Engineering"



NADCA logo

  Recycling logo

Precision Aluminum Casting Removes Finishing Steps

Problem – Develop a more efficient design and assembly process for a fuel/air mixer.


Solution –The original assembly consisted of five components – a CNC machined air mixer ring, a machined fuel mixer ring and three machined fuel tubes – which were welded together and tuned for the proper air-to-fuel ratio. The die cast tooling was designed to create the mixer as a single piece by pulling three slides for the 4-inch diameter, .3 pound fuel tubes and casting the air ports to size. The entire piece was precision cast in Al 384 as a ‘net sized” part in one of Rangers’ 400-ton die casting machines.


Benefits – Net-sized casting as a single component eliminated assembly and any final machining; only minor deburring was needed. Plus, the precision aluminum die casting did not require any final air-to-fuel tuning. There also were weight savings of 70% by casting the parts instead of machining them from aluminum billet.


Die Cast Brake Caliper Eliminates Assembly, Reduces Weight

Problem – Develop a more efficient production process for a cast iron brake caliper used in snowmobiles and off-road quad vehicles.


Solution –The original assembly consisted of two cast iron components that had to be bolted together. A new one piece aluminum die casting was designed to replace the two parts. The 3 x 4 inch, half-pound caliper was precision cast in Al 360 in our 400-ton machine.


Benefits – The new aluminum die casting caliper eliminated assembly time, saving providing a 75% reduction in production time. Furthermore, the new component reduced the caliper weight by 60%, improving the performance of the snowmobiles and quads.

die casting parts














aluminum die casting caliper

aluminum die casting company - iso 14001 registered aluminum casting company - iso 9001 registered aluminum casting company - itar registration